First cycle
degree courses
Second cycle
degree courses
Single cycle
degree courses
School of Engineering
MECHANICAL ENGINEERING
Course unit
DESIGN AND VIRTUAL PROTOTYPING OF MANUFACTURING PROCESSES
INL1000814, A.A. 2019/20

Information concerning the students who enrolled in A.Y. 2018/19

Information on the course unit
Degree course Second cycle degree in
MECHANICAL ENGINEERING
IN0518, Degree course structure A.Y. 2011/12, A.Y. 2019/20
N0
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Number of ECTS credits allocated 6.0
Type of assessment Mark
Course unit English denomination DESIGN AND VIRTUAL PROTOTYPING OF MANUFACTURING PROCESSES
Department of reference Department of Industrial Engineering
Mandatory attendance No
Language of instruction Italian
Branch PADOVA
Single Course unit The Course unit can be attended under the option Single Course unit attendance
Optional Course unit The Course unit can be chosen as Optional Course unit

Lecturers
Teacher in charge ANDREA GHIOTTI ING-IND/16

ECTS: details
Type Scientific-Disciplinary Sector Credits allocated
Core courses ING-IND/16 Production Technologies and Systems 6.0

Course unit organization
Period First semester
Year 2nd Year
Teaching method frontal

Type of hours Credits Teaching
hours
Hours of
Individual study
Shifts
Lecture 6.0 48 102.0 No turn

Calendar
Start of activities 30/09/2019
End of activities 18/01/2020
Show course schedule 2019/20 Reg.2011 course timetable

Syllabus
Prerequisites: Manufacturing Technologies
Target skills and knowledge: Knowledge of the main techniques and the main tools for process numerical simulation.
Application of Finite Element Method techniques for the virtual modeling of metal forming and machining processes.
Examination methods: Written exam, based on exercises and open-ended questions.
Oral exam, focused on the theoretical aspects and on the use of the simulation tools.
Evaluation of laboratory exercises that are carried out during the laboratory sessions.
Assessment criteria: Thestudent will be evaluated on the basis of the ability to apply:
- design methods of manufacturing processes;
- tools for the virtual simulation of manufacturing processes;
- techniques and methodologies for the models calibration.
Course unit contents: Basics of the Finite Element Method applied to elasto-plastic deformations.
Calibration and validation of numerical models of manufacturing processes.
Experimental tests and data analysis for the evaluation of the material response in non-linear plastic deformations (flow curves, formability).
Experimental tests and data analysis for the evaluation of tribology in manufacturing processes (friction, wear, heat exchange).
Numerical modeling problems applied to manufacturing processes.
Coupled thermo-mechanical-metallurgical modeling.
Planned learning activities and teaching methods: The course will include theoretical and hands-on lecture, the latter to be held in the research group lab during which the students will carry out different tests to gain data for the models calibration as well as in the numerical lab to learn developing numerical models of the manufacturing processes.
Additional notes about suggested reading: Course slides
Textbooks (and optional supplementary readings)
  • Kalpakjian, Serope; Schmid, Steven R., Tecnologia meccanica. Milano: Pearson, 2014. Cerca nel catalogo
  • Wagoner, R. H.; Chenot, J.-L., Metal forming analysisR. H. Wagoner, J.-L. Chenot. XIII: 376 p., --. Cerca nel catalogo
  • Kobayashi, Shiro; Altan, Taylan, Metal forming and the finite element methodShiro Kobayashi, Soo-Ik Oh, Taylan Altan. New York \etc.!: Oxford University, 1989. Cerca nel catalogo
  • G. W. Rowe, C. E. N. Sturgess, P. Hartley, I. Pillinger, Finite-Element Plasticity and Metalforming Analysis. --: Cambridge University Press, 1991. Cerca nel catalogo

Innovative teaching methods: Teaching and learning strategies
  • Laboratory
  • Problem solving

Sustainable Development Goals (SDGs)
Industry, Innovation and Infrastructure