First cycle
degree courses
Second cycle
degree courses
Single cycle
degree courses
School of Engineering
CHEMICAL AND PROCESS ENGINEERING
Course unit
PROCESS DYNAMICS AND CONTROL
INP5071883, A.A. 2018/19

Information concerning the students who enrolled in A.Y. 2017/18

Information on the course unit
Degree course Second cycle degree in
CHEMICAL AND PROCESS ENGINEERING
IN0530, Degree course structure A.Y. 2012/13, A.Y. 2018/19
N0
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Number of ECTS credits allocated 9.0
Type of assessment Mark
Course unit English denomination PROCESS DYNAMICS AND CONTROL
Website of the academic structure https://elearning.unipd.it/dii/course/view.php?id=765
Department of reference Department of Industrial Engineering
E-Learning website https://elearning.unipd.it/dii/course/view.php?idnumber=2018-IN0530-000ZZ-2017-INP5071883-N0
Mandatory attendance No
Language of instruction English
Branch PADOVA
Single Course unit The Course unit can be attended under the option Single Course unit attendance
Optional Course unit The Course unit can be chosen as Optional Course unit

Lecturers
Teacher in charge MASSIMILIANO BAROLO ING-IND/25

ECTS: details
Type Scientific-Disciplinary Sector Credits allocated
Core courses ING-IND/25 Chemical Plants 9.0

Course unit organization
Period First semester
Year 2nd Year
Teaching method frontal

Type of hours Credits Teaching
hours
Hours of
Individual study
Shifts
Lecture 9.0 72 153.0 No turn

Calendar
Start of activities 01/10/2018
End of activities 18/01/2019

Examination board
Board From To Members of the board
3 A.A. 2018/19 01/10/2018 30/11/2019 BAROLO MASSIMILIANO (Presidente)
BEZZO FABRIZIO (Membro Effettivo)
BERTUCCO ALBERTO (Supplente)
CIMETTA ELISA (Supplente)
FACCO PIERANTONIO (Supplente)
MASCHIO GIUSEPPE (Supplente)
SANTOMASO ANDREA CLAUDIO (Supplente)
SPILIMBERGO SARA (Supplente)
STRUMENDO MATTEO (Supplente)
VIANELLO CHIARA (Supplente)
2 A.A. 2017/18 01/10/2017 30/11/2018 BAROLO MASSIMILIANO (Presidente)
BEZZO FABRIZIO (Membro Effettivo)
BERTUCCO ALBERTO (Supplente)
FACCO PIERANTONIO (Supplente)
MASCHIO GIUSEPPE (Supplente)
SANTOMASO ANDREA CLAUDIO (Supplente)
SPILIMBERGO SARA (Supplente)

Syllabus
Prerequisites: Steady state and dynamic material and energy balances; equipment for transport of fluids, for heat exchange, for fluid separation; chemical reactors.
Target skills and knowledge: The students are expected to learn a set of techniques for i) the analysis of the dynamic behavior of chemical process systems, ii) the analysis and design of a process control scheme, and iii) the analysis of PID controller performance. At the end of the course, the student is expected to be able to:
• develop the dynamic model of simple processing units;
• identify which design parameters or operating parameters the dynamic response of a unit depends upon;
• quantitatively characterize the dynamic response of a system to a change in the inputs;
• understand the rationale behind conventional and enhanced control schemes for single processing units and for plantwide systems;
• design feedback and feedforward control schemes for processing units;
• tune a PID controller;
• size a control valve.
Examination methods: The exam includes three mandatory sequential activities: in-course homework activities, final written exam, and final oral exam. Two homework activities are individual, one is to be done in team and completed in 24 hours. The homework activities contribute about 12% of the final grade, the written exam about 44%, whereas the remaining 44% is contributed by the oral exam. The written exam requires solving one or two numerical exercises and/or designing a control scheme in about 2 hours (the use of lecture notes, textbooks and a pocket calculator is permitted). A typical oral exam includes three questions to discuss three topics on the entire course syllabus, and lasts about 45 minutes. The oral exam may be done either in Italian or in English, according to the student’s preference.
Assessment criteria: HOMEWORK AND WRITTEN EXAM
• correctness of the final solution
• clarity and synthesis in the presentation of the results
• appropriateness of use of technical terminology
• rigor of the calculation methodology
ORAL EXAM
• knowledge and understanding of the course contents
• ability to provide quantitative (rather than only qualitative) information on the characteristics of the dynamic response and control system performance of process systems
• ability to discuss the topics in a clear and concise way, and with appropriate use of technical terminology
• time elapsed from the end of the classes and the date of the oral exam
Course unit contents: FIRST-PRINCIPLES DYNAMIC MODELING OF CHEMICAL PROCESSES.
PROCESS DYNAMICS. Laplace transform; transfer functions; dynamic response of first-order and second-order systems; dynamic response of more complicated systems; effects of poles and zeroes; processes with dead times. Linearization of nonlinear models. Identification of dynamic models from process data.
PROCESS CONTROL. Feedback control for SISO systems: on-off controllers; PID controllers; issues in the practical implementation of PID controllers: reset windup, derivative filters, derivative kick, digital implementation; measurement and control instrumentation; sizing of control valves; dynamic behavior and stability of controlled systems; tuning of PID controllers. Feedforward and ratio control. Enhanced feedback control techniques: cascade control, inferential control, selective control, override control, split-range control, valve position control. Control of MIMO systems: coupling and interaction; relative gains and control loop pairing. Control of distillation columns.
Planned learning activities and teaching methods: Classroom lectures (including quick activities in groups), solution of exercises, discussion of case studies, question-and-answer sessions, computer-lab interactive lectures. All class activities are recorded and made available through the Moodle platform. Homework peer assessment is included in the learning activities.
Additional notes about suggested reading: A digital copy of the lecture slides will be made available in the Moodle platform.
The reference textbook (Seborg et al., 2017) is indicated in the next box. Consultation of the following additional textbooks may also prove useful:
• Smith, C.A. and A. Corripio (2006). Principles and practice of automatic process control (3rd edition). Wiley, New York (U.S.A.).
• Riggs, J.B. and M.N. Karim (2008). Chemical and bio-process control (3rd edition). Pearson Education International, Boston (U.S.A.).
• Ogunnaike, B.A. and W.H. Ray (1994). Process dynamics, modeling and control. Oxford University Press, New York (U.S.A.).
Textbooks (and optional supplementary readings)
  • Seborg, D.E., T.F. Edgar, D.A. Mellichamp and F.J. Doyle III, Process dynamics and control (4th edition). New York: Wiley, 2017. Cerca nel catalogo

Innovative teaching methods: Teaching and learning strategies
  • Lecturing
  • Laboratory
  • Case study
  • Interactive lecturing
  • Working in group
  • Questioning
  • Problem solving
  • Peer assessment
  • Use of online videos
  • Loading of files and pages (web pages, Moodle, ...)

Innovative teaching methods: Software or applications used
  • Moodle (files, quizzes, workshops, ...)
  • Kaltura (desktop video shooting, file loading on MyMedia Unipd)
  • Matlab
  • LoopPro (Control Station)

Sustainable Development Goals (SDGs)
Industry, Innovation and Infrastructure Responsible Consumption and Production